Iscar recently released a number of different drilling innovations to meet their customers needs. These most recent products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their expertise Iscar has come up with new and innovative ways to boost productivity for the end user. Here is a little bit about these new products, and how they will benefit the end user of these drills.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced evolution of the extraordinarily outstanding CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for a variety of material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM features four different standard drill head geometries, designed for optimum performance and high reliability. The drill head is manufactured with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are obtainable in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, continuous chip flow and a ground gash for improved penetration.
The drill shank design is in accordance to DIN 9766 standard, with obtainable drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies showcase coolant through holes. The accurate cylinder added to the clamping portion improves durability and reduces internal stresses. The rotation stopper planes are precision ground, which increase the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will furnish longer tool life and increased productivity.
DR-DH Deep Drills
DR-DH drills can acquire drilling depth-to-diameter ratio of 7XD and up. Constructed to be used on standard horizontal milling centers, turning, and multi-task machines. Use of supplemental machine and setup can be avoided. They will be available as semi-standard item in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very rigid tool that has a patented chip gullet design. It was built for easily cut materials such as cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for better chip flow. It was tailored for drilling gummy materials such as non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's innovative solid carbide deep hole drills, you can safely drill up to 22 times diameter and reach bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This ability can speed up several high-volume operations. The deep-hole drilling station no longer needs to slow down a transfer line or stop it entirely because a drill broke.
Different target applications include deep holes for automotive, hydraulic blocks and die & mold work. A mixture of features help the twist drills to cut faster, straighter,deeper, last longer and expel chips more surely. A unique high-strength core creates a more durable drill point and allows for deeper flutes, enlarging the departure path for chips.
The drill tip themselves have a 140 positive-point, four-margin design to preserve the edge, diminish thrust forces and aid centering and tracking. A post-coat polishing step on the flutes, margins and cutting edges reduces friction and torque that can readily snap a drill.
The new drills are found in normal diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are attainable on request. All are made of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be refurbished.
These are just some of the latest innovations coming from Iscar.
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Cutting Edge End Mills By Iscar Will Boost Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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