Iscar is introducing Penta 34 carbide inserts utilizing a brand new PB chipformer. The PB chipformer includes a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer by having a dissimilar frontal edge.
The completely new chipformer was engineered for machining soft materials. It is an extraordinary solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.
The combination of the revolutionary chipformer and IC908 grade provides remarkable chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the flexible IC908 PVD coated grade. The new family expands the application range of Iscar's most practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when sized up to a competitor's cutter, is a winning solution for machining several soft and ductile material.
Iscar's Upgrades for Parting
Iscar has developed a brand new family of reinforced Tang-Grip blades for the celebrated TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced construction, can be utilized in long overhang. Only the part of the blade essential for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an exceptional solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a extraordinarily rigid clamping and therefore provides a substantially valuable advantage over any other system.
Further additions to Iscar's Grip family are Do-Grip carbide inserts made from the revolutionary Sumo Tec carbide grades: IC807 IC808 and IC830. The brand new Sumo Tec grades notably prolong insert life, due to the utmost advanced coating technology followed by a specialized surface treatment. This also provides reformed tool life due to lesser surface stress and an uniformly coated top surface. The even surface contributes to continuous uninterrupted chip flow, less introduced heat and less friction. The new process refines toughness and chipping resistance and thus curtails friction and built-up edge. This in turn maximizes and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is made of Iscar's AL-TEC coating technology, utilizing the unique surface treatment.
Iscar's Chip Splitting Inserts
Iscar's revolutionary HM90 APCR 220605-CS grooved carbide inserts put an end to chip jamming obstacles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts made specially for aluminum milling. With two grooves pressed into every polished cutting face, the inserts split aluminum chips into a manageable size for easy, constant evacuation despite the application's characteristic elevated chip volume. The 22 mm inserts, each with 2 edges, are designed to optimize metal removal over the extensive range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work specifically well with Iscar's completely new HM90 EAL/FAL...22 aluminum rough milling cutters. Besides reliably clearing chips, the inserts conserve power and lessen chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets furnished with standard spring pins. For optimal chip control, Iscar recommends using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.
Cutting Edge End Mills By Iscar Will Boost Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
A Variety Of Developments Have Enlarged Iscar's Line Of Indexable Endmills For Increased Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Iscar Announces A Completely New Line Of Slitting Cutters Utilizing Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
The Most Recent In Carbide Endmill Architectures In A Lengthy And Prosperous Line From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
Some Of The Many Improvements In Carbide Inserts Coming From Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
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